1800TPH Tuff Crushing Project

Design Scheme

Material: Tuff

Finished Product: Gravel, high-quality sand

Output Size: 0-5-15-20-38mm

Capacity: 1500 -1800TPH

Application: Building aggregates for city construction in Shanghai

Main Equipment: F5X1660 Feeder, C6X160 Jaw Crusher, HST315(S-typed cavity) Cone Crusher, HST315 (H-typed cavity) Cone Crusher, S5X2460 Vibrating Screen, S5X2160 Vibrating Screen

This project belongs to a large EPC project--- a turnkey project, which occupied over 5000m2 and used more than 8300 tons of concrete and over 20 machines.

Project Profile

This project belongs to a large EPC project--- a turnkey project, which occupied over 5000m2 and used more than 8300t of concrete and over 20 machines. ZENITH took responsibility for the whole process of the project, from design to construction, from plant building to after-sales service.

Project Difficulties

1. Strict requirement on quality

China SINOMACH Heavy Industry Corporation is an affiliate of SINOMACH --- one of Top 500 companies over the world. It set strict demand on project research, supervision and quality. Compared with previous projects, this project required more exquisite drawing designs to meet the related standards of National Design Institute. The sectional pictures and specific size of every spare part were needed.

2. Complicated construction environment

The project is located in an island, which leads the inconvenience of equipment transportation. Meanwhile, the working condition was terrible. High temperature, dust, typhoon and lack of fresh water brought much inconvenience to workers.

3. Short construction period

The customer required to put the production line into use as soon as possible, leaving too short construction time for us.

 

Project Configuration

Taking various requirements of customers into consideration, ZENITH designed two parallel crushing lines. The production base composed of three-stage ladders is 275 meters long and 45 meters wide. The project includes 4 areas to place jaw crushers, storage bins, transition station and cone crushers respectively. The two crushing lines share the transit station and storage bins. Finally, the finished products are sent and shipped by a super long belt conveyor.

 

Project Advantages

1.  Short Project Time

ZENITH lived up to customer’s expectations and finished the project in time because we arranged simultaneous construction at 4 areas, over 10-hour daily operation of multiple engineering machines and over 70 workers to work day and night.

2.  Energy Saving & Cost Reducing

The design of this production line saved the length of belt conveyors. Scientific configuration of the production line not only reduced the investment costs but also saved maintenance costs of quick-wear parts.

3.  Reliable Quality & Stable Operation

The machines manufactured by ZENITH are worth of trust with all data meeting the requirements of contracts. Strong strength of scientific research and manufacturing is the key to keep the quality of our machines.

4.  EPC project

For this project, ZENITH offered integrated service. Our customer was free from worries about possible problems occurring during the construction period of the project. ZENITH met customer’s expectations through professional technologies and rich experience on EPC projects.

Customer Cases

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