4 Steps to 30% Lower Bauxite Processing Costs

With the explosive growth of new energy vehicles and photovoltaic industries, the demand for aluminum metal has surged! The global competition for bauxite has begun, but how to solve the pain points of high energy consumption and low efficiency in traditional crushing processes? Today, we will take you see how intelligent equipment can double production capacity and reduce energy consumption by 30%!

The Four Core Processes of Aluminum Ore

1. Preprocessing black technology: ore instantly becomes'golden raw material'

• High pressure roller mill: low-temperature and high-pressure crushing, reducing energy consumption by 40% directly
• Microwave intelligent drying: moisture evaporation rate of 95%, reduced dust pollution
• AI ore sorting: X-ray accurately identifies high-grade ore, increasing waste rock removal rate by 50%

2. Rough Crushing Revolution: Jaw crusher+5G monitoring

• Laminated crushing technology: single machine processing capacity up to 1000 tons/hour
• Intelligent warning system: real-time monitoring of bearing temperature/vibration, with a fault response time of only 15 seconds
• Variable frequency speed regulating motor: automatically adjusts according to the hardness of the ore, saving 20% electricity

3. New benchmark for fine crushing: impact crusher+vertical roller mill

• Multi chamber impact plate: alumina crushing with uniform particle size of 3-5mm
• Vertical roller mill: Energy consumption is 60% lower than ball mill, and 80% of the finished products reach 200 mesh
• Optical particle size analyzer: Real time control of grinding pressure to prevent over grinding waste

4. Purification Combination: flotation+ceramic membrane filtration

• Micro bubble flotation: alumina recovery rate exceeds 85%
• Nanoscale ceramic film: impurity iron/titanium content reduced to 0.02%
• DCS intelligent control: pH value/temperature millisecond level precise control

Technology Behind Green Transformation

• Digital twin workshop: virtual simulation energy optimization, layout efficiency increased by 30%
• Waste heat recovery system: Annual coal saving capacity of 2000 tons/10000 tons, reducing CO₂ emissions by 120000 tons
• 5G edge computing: real-time generation of energy saving reports, and direct reduction of maintenance costs by 40%

Successful Case: Aluminum Enterprise Technology Upgrade

Before renovation

Daily processing of 5000 tons, power consumption of 28 kWh/ton, failure rate of 15%

After transformation

✅ Daily production surged to 7500 tons

✅ Comprehensive electricity consumption of 20.5 kWh/ton (↓ 26.8%)

✅ Annual emission reduction of 120000 tons of CO₂, return on investment in 9 months!